Installing a Fuel Pressure Gauge In the MK III
By Rob Carlile

When I started in on my Lexus/Riemer air/fuel upgrade, one of the items I would be installing was an adjustable fuel pressure regulator. Since fuel pressure was now going to be one of my adjustable parameters, I wanted to be able to measure the fuel pressure of the system to know where I was and what the magnitude of the adjustment I was making was. i.e., if I felt that the fuel pressure needed to be raised a little, I wanted to know where it was now, and then be able to raise it a given amount. This would allow me to eliminate all guesswork about how much I was changing the pressure, and whether it was high or low. Along with the air screw measurements, I could write down my settings in my log book and make notes of which settings were better than others.

The key to the fuel pressure gauge installation was to find a way to tap into the fuel rail without doing too much custom work. One day, when I was at the Toyota dealer's garage, talking to my mechanic, I was asking him what the threads and pitch were for the banjo bolt attaching the cold start injector to the fuel rail. To determine this, he pulled out an SST fitting designed to allow fitting of a gauge or injector cleaner to be mounted to the rail along with the cold start injector, to measure the size and thread pitch. Well, I didn't even know this fitting existed!! I thought, damn! That's exactly what I want. All the sudden, the job got a lot easier. The fitting had a standard 12mm banjo bolt on one side and an AN-4 fitting on the other. I went to a local hose and fitting supply house and had an 18" hose assembly made up. AN-4 fittings on each end and Teflon hose with stainless steel braided sheathing. I also bought a 45 degree adapter which was AN-4 to AN-4 and a female 1/8 NPT to male AN-4 adapter. The latter was to adapt to a standard gauge, which had male 1/8 NPT threads on it. Finally, I went to a local speed shop and bought a fuel pressure gauge made by Marshall, which was oil filled (almost).

The Toyota part number for the SST fitting is 000TG-01252

Installation was very easy. The 1/8 NPT pipe threads require Teflon tape to seal them. The rest of the AN fittings just get tightened, not too tight or they will distort and leak. I replaced the banjo bolt attaching the cold start injector with the new fitting, mounted the 45 degree adapter and then mounted the gauge assembly. The gauge itself is mounted to the fenderwell with a couple of large black wire ties. Nice and simple.

Now I know what the fuel pressure is and can tell if it is still in adjustment. It should never change, but since it is now a variable in my system, I can always tell what it is.

 
This is the Marshall gauge I used for the install. I bought it at one of the local speed shops. It is a very common item. Completely mechanical, and oil filled (well almost filled)

Left : Close-up of the fitting and the 45 degree angle fitting coming up out of the fuel rail. The banjo bolt for the cold start injector can just be seen at the bottom.

Right : The fuel pressure gauge assembly with the fittings required for installation


Left:: new parts in left side of photo. The stock banjo bolt is shown in the right side of the photo.

Right : The three adapters available from Toyota. The 12mm adapter is on the right. The other two are 8mm and 10mm. The part number for the 12mm adapter is 000TG-01252

A view from the left side fenderwell

A shot of the installation, looking from the right (passengers side) fenderwell.

Here's a shot of the fitting capped off with a standard cap. Using this cap, the fuel pressure gauge assembly can be removed and installed very easily if a permanent installation is not desired.

Close-up of the gauge mounted to the left (driver's side) fenderwell next to the shock tower.

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